Twisted Minis
100 Club
Age : 20
Joined : 19 Oct 2007
Posts : 161
Location : Windsor, CA
Club : Characters
Vehicle : 1980 Toyota
 |  Subject: Tubing Bender  Tue Oct 23, 2007 2:30 am | |
| | Twisted Minis wrote: | If most of you are like me, the cost of a tubing bender makes you cringe. $1000 plus once you have a die or two, and its still manual. Well theres a way around the big cost. I spent under $350 building mine, and its completely hydraulic.
Plans can be had from this eBay seller.
The best prices on the dies needed for this bender can be found at Rock Buggy Supply. The guy is great to deal with, and very fast to ship.
The air over hydraulic ram can be had at Harbor Freight for $60 with tax if you catch them on sale and use one of the coupons.
8 Ton Ram
Harbor Freight Coupons
Now onto the bender itself. Some stuff needs to be machined. It could be done on a drill press if you're patient. I did mine on the mill at school, and it took me 3 class periods. So it could be done on a weekend easily. I was told it would be roughly $100 to have it done at a machine shop.
*If anyone plans to use a 1" or smaller die, with a CLR smaller than 3.5" let me know. I have some revisions for the die puller arms to make it fit. The plans will not work well with the smaller dies, as I found out the hard way. Email to Seth@TwistedMinis.com as "Bender Revision"
To start, I clamped together the die puller arms, and aligned them with bolts and tubing prior to welding the support in place.
I beveled the edges and slowly welded the pieces together to keep warpage down.
Once it was cool to the touch I pulled everything apart.
A word of caution, the edges of cold rolled flat stock are razor sharp. I'm currently bleeding profusely.
Next, put together the base of the frame, which looks like an I. Square it up and weld it. Try to keep it from warping as best you can. Think about where you weld first.
Align the uprights with tubing, and clamp together.
Ad the braces towards the back (make sure they don't hit the ram) and then weld everything.
The next step is to align the tabs that the die, and die puller rotate on. I bolted everything together, and stuck the die puller arm on a jack to easily adjust the height.
I put a piece of tubing in the die, and adjusted the arm/tab placement until the tube was level.
The measurements in the plans are a bit off, so you need to fine tune it yourself.
Now you're pretty much done. Add the two front legs for balance, and add some swivel casters to make it easy to move (this thing is heavy by now).
Throw some paint on it and slap it together, top off the ram (I was surprised to find out it comes with fluid). ATF works great, and is easily available. You'll need a half quart to top it off.
Now give it a shot. One stroke gets almost a full 90 degree bend. Re-index the die and you can do much more.
I went ahead and tried a 180 just for shits and giggles. Turned out quite smooth.
It has no problem bending 3/16" wall tubing.
Any questions, let me know. Seth@TwistedMinis.com
Now you can go toss your Harbor Freight pipe bender, and use the jack in it to build a press. |
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If you can find it cheaper, I can fix it!
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AreaOne
100 Club
Age : 30
Joined : 24 Aug 2007
Posts : 119
Location : Greenville, SC
| | Subject: Re: Tubing Bender Tue Oct 23, 2007 12:14 pm | |
| Awesome man, I really appreciate this as I have been pricing benders lately and NOTHING is in my price range.
This looks fairly straight forward and looks like it works pretty well.
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Later,
Cory |
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dropped90
Moderator
Age : 20
Joined : 19 Jul 2007
Posts : 920
Location : hickory, NC
Club : welder, lowridin
Vehicle : 1990 mazda b
| | Subject: Re: Tubing Bender Tue Oct 23, 2007 7:50 pm | |
| this does look very straight forward and pretty easy to build. looks like it works very well. could use one of these but dont have the $ right now.
-justin
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asphaltsurfin98
Moderator
Age : 36
Joined : 22 Jul 2007
Posts : 509
Location : Gastonia NC
Vehicle : 98 nissan fronty
| | Subject: Re: Tubing Bender Tue Oct 30, 2007 7:17 pm | |
| | man i would love to have one of them |
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